At our manufacturing site in Terre Haute, Indiana, there
is a tape dispenser nicknamed “The Gerald,” and it is
changing everything.
Terre Haute is home to more than 300 GE Aerospace
employees who specialize in the production of combustors
and structures for both commercial and military aircraft
engines. In 2023, the turbine center frame (TCF) line, a
critical component for the CFM1 LEAP engine that powers
the Airbus A320neo and Boeing 737 MAX aircraft, had an
on-time delivery rate of 20%, far from the goal of 100%.
Something had to change. The team identified a need for
an electronic tape dispenser to replace a time-consuming
manual step in the process that required cutting individual
pieces of tape with a utility knife to label the build and
protect holes on the turbine center frame from
foreign objects.
The new automated tape dispenser was expensive, causing
Gerald Beuvelet, the plant leader, to ask the team to provide
extensive justification for the request. That’s how it had
always been done. The team was disheartened. The long
bureaucratic approval process would kill the positive
momentum that had been building on the line. Looking
at the team’s slumped shoulders as they left the room,
Gerald realized he had it wrong. He wasn’t listening to
the people who knew what was needed to drive immediate
improvement. He purchased the tape dispenser on the
spot, no more questions asked.
One tape dispenser did not solve all the challenges at
the site, but it did begin to change the culture.
The team on the shop floor felt empowered by the trust
shown to them and started actioning more and more
improvements. Today, on-time delivery of the TCF line is
96%, supporting the overall 28% increase in LEAP output
in 2025. Now, “The Gerald” — proudly named after their
beloved plant leader — stands for something bigger
than just the tape it dispenses; it stands for a shared
commitment to being better by listening to those closest
to the work.
Starting our annual shareholders letter with a story of a tape
dispenser is unconventional, but it perfectly represents the
culture we are forging at GE Aerospace. One rooted in the
behaviors of Respect for People, Customer Driven, and
Continuous Improvement and guided by FLIGHT DECK,
our proprietary lean operating model, to deliver
for customers.
While 2024 was marked by big moments and bright
spotlights as GE Aerospace launched as an independent
public company, 2025 was defined by countless small,
impactful moments that together were just as significant.
It is the compounding effect of these seemingly minor,
incremental changes where FLIGHT DECK is making a
meaningful difference.
With nearly one million people in the air right now with
GE Aerospace and our partners’ technology underwing,
every detail matters. Our 57,000 employees come to work
every day to invent the future of flight, lift people up, and
bring them home safely. The weight of that responsibility
drives a relentless focus on safety, quality, delivery, and
cost (SQDC), always in that order.
Dear Fellow Shareholder,
Safety First, Always
In 2025, the aviation industry was struck by tragedies.
The heartbreak from American Airlines Flight 5342, United
States Army Black Hawk PAT25, Air India Flight 171, and UPS
Flight 2976 was felt deeply across our industry. In addition
to supporting our customers through these dark moments,
we at GE Aerospace also lost one of our own. Vikesh Patel,
a dedicated and influential leader, was returning home from
a work trip on Flight AA5342. As we continue to grieve
his loss, we are reminded every day of our purpose
statement and shared responsibility.
Safety is always our top priority. We never compete
on safety, because nothing matters more.
Respect for People
In 2025, the aerospace supply chain continued to face two
competing challenges: recovering from a constrained and
fractured post-pandemic environment while simultaneously
ramping to meet one of the greatest periods of demand the
industry has experienced. Our supply chain is complex and
deeply interconnected, with more than 500 direct suppliers
supporting our ability to deliver for customers. From material
availability to labor shortages and geopolitical dynamics,
obstacles to achieving our production commitments
continued to persist — making this the perfect time for
problem solving, not finger pointing.
Our work began with a candid acknowledgment of our
shortcomings and an understanding that we must become
better partners not only to our suppliers externally, but to our
teams internally as well. In January, we combined our safety,
quality, engineering, manufacturing, and sourcing teams into
a single, cohesive organization. This unified team is fostering
stronger problem solving and alignment across the value
chain internally, thereby enabling more effective
communication with our external supply base. In 2026, we
are committed to building off of this progress as we expand
this team to manage the entire commercial engine lifecycle.
As one team, we have changed how we deliver demand
signals to our suppliers, providing them with more stable
short-term forecasting in addition to greater visibility into
long-term demand. Now we are able to partner more closely
to deploy FLIGHT DECK and GE Aerospace engineering
resources into our supply base. With shared humility and
determination to resolve challenges, together we are
strengthening systems and processes to work better
for everyone.
Take for example our supplier partner Steel Tool and
Engineering, which specializes in the brazed honeycomb
assembly surrounding CFM’s LEAP engine turbine blades.
The Steel Tool team had a process in place that was
averaging an output of 47 pieces
per week, yet customer demand was
much higher. To help close the gap,
40 GE Aerospace and Steel Tool
employees leveraged FLIGHT DECK
to come together for a kaizen event
to analyze the production system,
improve processes, and unlock
capacity. Through value stream
mapping, the team was able to
pinpoint four key areas of constraint
and put changes in place that
increased the average output to more
than 470 pieces per week since the
kaizen event, a tenfold increase.
This is demonstrating Respect for
People — empowering our teams on
the ground with trust to do what is
needed to make a process better for
everyone involved.
By leading with Respect for People and
deploying FLIGHT DECK across the
supply base, we are driving sustained
impact. In 2025, material input from our
priority suppliers grew 40% year-over-
year, with seven consecutive quarters
of sequential improvement. As material
availability improved, total engine
deliveries were up 26% year-over-year.
Commercial Engines & Services (CES)
deliveries grew 25%, including record
LEAP deliveries up 28%, and Defense
deliveries growing 30% for the year.
Customer Driven
At our Maintenance, Repair, and Overhaul (MRO) site in Celma, Brazil, roughly
30 airline customers depend on our teams to service four different engine lines:
CFM56, LEAP, GEnx, and CF6. Celma is responsible for approximately 25% of total
internal shop visits for GE Aerospace, with LEAP engines accounting for roughly
21% of the site’s volume in 2025. While we expect LEAP shop visits to continue
growing, the team has faced persistent turnaround time delays, extending the
time it takes to get our customers’ fleets back in the air. Committed to relieving
this bottleneck, the team has advanced its FLIGHT DECK transformation journey
over the past year to pinpoint constraints, establish standard work to improve
consistency, and implement daily and visual management to rapidly identify and
resolve abnormalities. As a result, the team has achieved a 23% reduction in LEAP
test cycle time since August 2024, improving every day so that customers can
receive their engines faster.
This is being Customer Driven.
It starts with measuring our performance through the eyes of our customers —
seeing ourselves as they do, not as we hope they would. While our team delivered
outstanding financial results in 2025, we are not satisfied, because our customers
are not satisfied. From delivery to durability, we have more work to do to meet our
customers’ expectations. We are committed to predictability, improved time-on-
wing, and lower cost of ownership.
For instance, we are advancing our LEAP durability roadmap to enhance the
engine’s performance, especially in hot and harsh environments. By the end of
2025, the reverse bleed system (RBS), which helps to extend the life of the
engine’s fuel nozzles, has been installed in 50% of LEAP-1A engines in service,
and nearly 1,500 LEAP-1A durability kits have been shipped to customers across
new engine production and global overhaul shops since certification. These
upgrades will help to deliver meaningful improvements in the field, increasing
time-on-wing by more than twofold, matching our industry-leading CFM56
performance and we expect certification for the LEAP-1B durability kit in the
first half of 2026.
To improve predictability and cost of ownership, we are
leveraging artificial intelligence (AI) to enhance our
aftermarket capabilities and accelerate turnaround times.
Well before engines arrive in our shops, we’re using AI to
not only reduce the maintenance burden of inspections
but also improve inspection accuracy. Developed at the
GE Aerospace Research Center, our AI-enabled Blade
Inspection Tool is facilitating the inspection of critical
stage 1 blades to be done in half the time. With the
knowledge we gain through inspections, we’ve also
developed an AI-based material assistant that can
predict the shop visit workscope for individual LEAP
engines nine months in advance, driving more accurate
material forecasting before shop visits to enable earlier
part orders. We deployed this model to our Celma and
Malaysia MRO facilities in 2025 and are already seeing
more than five-day reductions in turnaround time.
As we look to 2026, we know the expanded use of AI will
be an accelerator for FLIGHT DECK, reducing waste and
providing more time for our teams to focus on the most
value-added work for our customers. With the data and
analysis AI can provide in minutes, if not seconds, we can
take our FLIGHT DECK journey to an even higher level.
We are relentlessly pursuing technology innovations like
these to better serve our customers and deliver on what
they value.
Continuous Improvement
Our facility in Lynn, Massachusetts designs, produces,
assembles, and tests military and commercial aircraft engines
— including the F404. Leveraging FLIGHT DECK, the team
pinpointed key areas that were creating bottlenecks on the
F404 high pressure turbine (HPT) shaft line, including shot
peen, wet blast (a surface finishing process), and turning
operations. During wet blast, media would settle at the bottom
of the machine, causing an hour of lost time each time they
ran parts through. In November, the team focused on
redesigning the fixture and installed an air bubbler to prevent
settling. This eliminated more than an hour of setup time per
batch and removed a daily loss of three to five hours from this
process. This one small improvement, combined with other
similar changes across the value stream, has contributed
to a 49% lead time reduction for the HPT shaft.
This is Continuous Improvement, a mindset derived
from the belief that we can get better every day.
Building off an installed base of 80,000 engines and 2.3
billion commercial flight hours, we don’t rest — we draw from
our lessons in the field to constantly enhance our processes
and platforms.
Take the GEnx. After it entered service in 2011, our engineers
set out to improve the HPT blade’s performance in hot and
harsh environments. Realizing that heat and dust were playing
a significant role, the team fine-tuned our dust ingestion
testing to better simulate real-world conditions. This allowed
us to prove out new durability upgrades that have resulted in
the GEnx’s time-on-wing to more than double in harsh
environments, while also creating the durability testing
standard that all our engines now follow.
We continue to draw on these learnings as we prepare our
next engines for the field. Just look to the GE9X, which will be
our most tested engine in history when it enters service to
power Boeing’s 777X. With more than 30,000 cycles of testing,
including 9,000 endurance cycles, we are preparing this
engine now for what it will experience in various conditions
in the years to come.
Through the CFM RISE program, we are focused on advancing
a suite of technologies that will power the next generation of
flight, including Open Fan, compact core, hybrid electric, and
alternative fuels. The architecture of Open Fan is the most
promising path to achieving a 20% step change in durability
and efficiency for next-generation narrowbody aircraft.
It offers a new jet engine design that removes the traditional
casing, allowing for a larger fan size with less drag to improve
fuel efficiency — a key concern for our airline customers.
Additionally, to accelerate our progress on hybrid electric
flight, we are partnering with BETA Technologies to co-
develop a hybrid electric turbogenerator while we continue
to work with NASA to advance hybrid electric propulsion
technologies for flight tests.
In total, RISE has completed over 350 tests and more than
3,000 endurance cycles. This includes dust ingestion testing
that began in 2025 on next-generation HPT airfoils — the first
time we’ve done this in the technology development phase,
ensuring durability is woven into the work from the beginning.
Ultimately, as we advance new technologies, we are not
only informing future applications but also applying those
learnings across our current platforms — for both commercial
and defense.
This approach to improvement through innovation further
extends into the work we are doing to support a rapidly
evolving threat landscape. We know we play a vital role in
powering the warfighters who defend freedom. It is a no-fail
mission and one that drove us to increase defense engine
deliveries by 30% in 2025.
That mission also drives our ongoing development for
next-generation aircraft programs — whether that’s in
support of the Next Generation Adaptive Propulsion program
(NGAP) with the XA102 or the F/A-XX program. We are also
focused on delivering differentiated capabilities that can
support demand across collaborative combat aircraft (CCA)
and unmanned platforms. Throughout 2025, we took steps to
expand our work in this space, partnering with innovative
disruptors to accelerate technology development and bring
capability to the field faster. We expanded our partnership
with Kratos to advance propulsion technologies for small,
affordable unmanned aerial systems and CCA-type aircraft.
At the same time, we are taking opportunities to innovate on
our proven propulsion systems. Our F110 engine, which has
four decades of continuous production, was selected to power
Shield AI’s autonomous vehicle, capable of vertical takeoff
and landing. Regardless of platform, we stand ready to deliver
and help ensure the United States maintains air superiority.
We know that relentless innovation is key to our future.
That is why, together with our customers, we’re investing
nearly $3 billion in research and development annually,
knowing it may be decades before we see any meaningful
returns. The CFM LEAP program broke even for the first time
in 2025, roughly nine years after it entered service, and it will
take two decades since the inception of the program for us to
recover our initial investment. We wouldn’t have it any other
way. The bets we take to improve our services and equipment
are worth it to deliver value to our customers and invent the
future of flight.
Delivering Lasting Results
One tape dispenser. One test cell. One hour removed from
a process. The great basketball coach John Wooden once
said, “It’s the little details that are vital. Little things make
big things happen.” At GE Aerospace it’s the small things
that matter most to us because together, they enable the
big things, like inventing the future of flight.
The small gains built from FLIGHT DECK also turn into
pervasive operational improvements that are underpinning
our financial results. This was reflected in our 2025
performance as adjusted revenue* increased 21%, and
total orders grew 32% year-over-year. Our operating profit*
increased 25% to $9.1 billion, and our free cash flow* was
up 24% to $7.7 billion. We grew our backlog by nearly $20
billion to roughly $190 billion as demand for our services
and engines remained robust.
While our financial performance in 2025 was certainly
encouraging, our aspirations are not about having a solid
quarter or year — it’s about having a great decade. With
our behaviors and FLIGHT DECK at work at every level of
the company, there is no limit to what we can achieve.
Thank you for your investment and belief in GE Aerospace.
H. Lawrence Culp, Jr.
Chairman and CEO, GE Aerospace